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A spoonful of baked beans being lifted from the pan.
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5 from 4 votes

Best Potluck BBQ Baked Beans

These BBQ Baked Beans are sweet, smoky, and savory with a full pound of bacon, brown sugar, and a simple homemade sauce. Start with canned pork and beans, doctor them up, and bake until thick and bubbly. Perfect for barbecues, potlucks, and family dinners.
Prep Time10 minutes
Cook Time2 hours
Total Time2 hours 10 minutes
Course: Side Dish
Cuisine: American
Servings: 10 servings
Author: Amy Nash

Ingredients

  • 1 pound bacon chopped into 1/2-inch pieces
  • 1 yellow onion chopped
  • 1 green pepper diced
  • 1 clove garlic minced
  • 60 ounces pork and beans 4 cans
  • 1 cup ketchup
  • cup brown sugar
  • 1 Tablespoon Worcestershire sauce
  • 1 Tablespoon mustard
  • ½ teaspoon black pepper

Instructions

  • Preheat oven or smoker to 325°F.
  • Chop bacon and fry in a large pan or cast iron skillet over medium-high by stirring with a wooden spoon until crispy. Transfer to a plate lined with paper towels using a slotted spoon, then remove all but about 1/4 cup of the bacon drippings.
    1 pound bacon
  • Add the onion and green pepper to the pan with the bacon grease and sauté over medium heat until they have softened and begin to caramelize, around 5-7 minutes. Add garlic and continue to cook and stir for another 30 seconds.
    1 yellow onion, 1 green pepper, 1 clove garlic
  • Add beans, reserved bacon, ketchup, brown sugar, Worcestershire sauce, mustard, and black pepper and stir to combine. Bring to a simmer, then transfer the pan to the oven or smoker if using a large, oven safe cast iron skillet, or pour the beans into a large 9x13-inch pan first before placing in the oven or smoker.
    60 ounces pork and beans, 1 cup ketchup, ⅔ cup brown sugar, 1 Tablespoon Worcestershire sauce, 1 Tablespoon mustard, ½ teaspoon black pepper
  • Bake for 1-2 hours until the beans are hot and bubbly and have achieved the thickness you desire. Keep in mind that the beans will continue to thicken slightly as they cool.

Notes

  • Fry bacon extra crispy and use ¼ cup drippings to sauté veggies for best flavor.
  • Bake 1-2 hours at 325°F until bubbly and thickened to your liking.
  • Taste before baking; flavors concentrate as they cook.
  • Make ahead: assemble up to 24 hours early, refrigerate, bake fresh.
  • Smoker option: use mild wood (hickory/apple) for extra smokiness.
Storage & Freezing
  • Store: Refrigerate in an airtight container for up to 5 days.
  • Freeze: Cool completely, portion, freeze up to 3 months. Thaw in the fridge.
  • Reheat: Warm on stovetop with splash of water or microwave, stirring until hot.

Nutrition

Calories: 462kcal | Carbohydrates: 57g | Protein: 15g | Fat: 21g | Saturated Fat: 7g | Polyunsaturated Fat: 3g | Monounsaturated Fat: 9g | Trans Fat: 1g | Cholesterol: 42mg | Sodium: 1261mg | Potassium: 766mg | Fiber: 10g | Sugar: 20g | Vitamin A: 187IU | Vitamin C: 15mg | Calcium: 116mg | Iron: 3mg

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